Maintenance Assurance
Maintenance Assurance is a strategic approach designed to enhance operational productivity by minimizing equipment breakdowns and unplanned downtime. Central to its philosophy is the rigorous enforcement of inspections at every stage of the maintenance lifecycle—from initial diagnostics and routine servicing to post-repair verification. By embedding inspection as a non-negotiable step throughout the process, Maintenance Assurance ensures early detection of potential issues, promotes accountability, and fosters a culture of proactive asset care. This disciplined methodology not only safeguards equipment reliability but also drives long-term efficiency and cost-effectiveness across industrial operations.
Philosophy
Trending Maintenance
- Monitor for trends
- Exceptions sent to Quality/Safety Assurance
- Alert engineer to inspect and advise
Breakdown Maintenance
- Breakdown notified by PLC / SCADA
- Exceptions sent to Quality/Safety Assurance
- Alert engineer to inspect and advise
Planned Maintenance
- Scheduler allocates resources and parts
- Alert engineer to inspect
- Maintenance completed by geo confirmation
Methodology
Trending Inputs
- Current
- Counts and flow
- Oil pressure
- Temperature
Breakdown Inputs
- Running / stopped
- Breakdown response
- Quality/Safety acceptance
Scheduling Inputs
- Operating hours
- Operating hours under load
- Digital record – job complete
Web-based Visualisations
- Real time
- Colour coded
- Condition based management
Management Reports
- Standard Reports
- Open architecture
- Microsoft PowerBI